SOLVENT RECYCLER - REGENERATOR - INDUSTRIAL RECYCLING 70L
PRINCIPLE
The recycler is a device for recovering reusable solvents from used, contaminated solvents. This operation is carried out by distillation and can be repeated several times.
The boiling of the solvent to be treated takes place in a stainless steel tank which is itself immersed in a bath of diathermic oil heated by an electric resistance system.
At its boiling temperature, the solvent vapors are directed to a condenser and then cooled by air OR by water. The condensed solvent is then recovered to feed back into its production cycle.
SPECIFICATIONS
IA series recyclers are designed with a stainless steel tank and lid, which promotes fast and safe distillation. The use of heat-resistant bags allows the operator to never be in direct contact with the solvents and/or residues.
This special bag withstands high temperatures (up to 180°C) and chemical attack from solvents. The use of this bag keeps the bottom of the tank free of waste. It also saves time when cleaning the tank. In addition, while preventing damage to the bottom of the tank, it provides better thermal conductivity. The bags and their waste must be reprocessed in accordance with applicable regulations. This results in a very significant reduction in waste reprocessing costs and significant savings in solvent purchases (approximately 3,000 liters per year with an Alpha 30).
The electrical system of these recyclers can be configured for use in ATEX Zone 2 (ATEX EX II 3G) or for installation in Zone 1 (ATEX EX II 2G). They are therefore suitable for use in potentially explosive atmospheres.
ALPHA recyclers are recognized and can be used safely as they are designed and manufactured in compliance with the applicable CE and ATEX standards. Each recycler is factory-tested before being shipped to our customers.
CONFIGURATIONS
| COMPONENTS | IA 70 |
Electrical installation in accordance with |
OK |
| Heating elements | 1 |
Metal frame with tank |
OK |
| Tiltable support | OK |
Electric motor with |
OK |
| Heating element immersed in diathermic oil |
OK |
| Electromechanical wiring with control temperature and cycle time |
OK |
| Safety device limiting the temperature of diathermic oil |
OK |
| Safety device limiting the temperature of the contaminated product |
OK |
| Safety device limiting the temperature of the motor-fan |
OK |
| Copper condenser for cooling vapors |
OK |
| Stainless steel condenser: for cooling of chlorinated solvent vapors (in place and place of the copper condenser) |
Option |
| Bag retention system in the tank | OK |
| Heat-resistant bags | OK |
| Diathermic oil | OK |
OPTIONS
? Heat-resistant bags (180°C) to facilitate the extraction of distillation residues by preventing adhesion to the bottom of the tank. Available in packs of 50 and 100 pieces
? GVS: All recyclers can be equipped with a vacuum generator to reduce the distillation temperature. It can be used in cases where:
a. The solvents to be distilled have their distillation temperature close to their decomposition temperature, as is the case with many chlorinated solvents
b. The solvents have distillation temperatures between 160 to 210°
? VG: Automatic vacuum system acting during the various phases of the recycling process
? Post-Condenser: Water cooling system required for the condensation of low boiling point products at ambient temperatures of 35-40°.
? Waste extractor: required for the extraction of solid residues from the bottom of the tank. In cases where residues adhere, it can be used together with the heat-resistant bags.
TECHNICAL SPECIFICATIONS
| COMPONENTS | IA 70 |
| Tank capacity - volume max - L |
70 |
| Productivity liters / hour | 17.5 |
| Average cycle duration Solvent Distillation - Hours |
4.5 |
| Average cycle duration Water Distillation - hours |
10-12 |
| Power - kW | 4 |
| Ampere - A | 18 |
| Diathermic oil qty - L | 23.5 |
| Maximum temperature of use - °C |
180 |
| Voltage - V | 230 |
| Protection | IP 56-65 |
| Cooling | Air (*) |
| Condenser type | Copper (**) |
| Dimensions - cm | 102 x 64 x 136 |
| Weight - Kg | 215 |
(*): Water cooling available as an option
(**): Stainless steel condenser available as an option
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