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Solvent Recycler – Regenerator – Industrial Recycling 200L

REF : REGESOLV IA200 2G

ATEX EX 2G (Zone 1 & 2)

Regular price From29 990,00€ excl. VAT 35 988,00€
Sale price From29 990,00€ excl. VAT 35 988,00€ Regular price excl. VAT 0,00€

Solvent Recycler - Regenerator - Industrial Recycling 200L

The SOLVENT REGENERATOR IA200 is characterized by its monobloc structure and fixed tank. It is particularly recommended for the regeneration of water, solvents and thinners, following contamination by substances such as inks, oils, greases, resins and other pigments.

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SOLVENT RECYCLER - REGENERATOR - INDUSTRIAL RECYCLING 200L

PRINCIPLE

The recycler is a device that enables the recovery of reusable solvents from used, contaminated solvents. This operation is carried out by distillation and can be repeated multiple times.
The boiling of the solvent to be treated takes place in a stainless steel tank itself immersed in a bath of diathermic oil heated by an electric resistance system.
At its boiling temperature, the solvent vapors are directed to a condenser and then cooled by air OR by water. The condensed solvent is then recovered to feed back into its production cycle.

SPECIFICATIONS

The IA series recyclers are designed with a stainless steel tank and lid, which promotes fast and safe distillation. The use of heat-resistant bags allows the operator to never be in direct contact with the solvents and/or residues.
This special bag withstands high temperatures (up to 180°C) and chemical attacks from solvents. The use of this bag keeps the bottom of the tank free of waste. It also saves time on tank cleaning. Furthermore, while preventing damage to the bottom of the tank, it offers better thermal conductivity. The bags and their waste must be reprocessed in accordance with current legislation. This results in a very significant reduction in waste reprocessing costs and significant savings on solvent purchases (approximately 3,000 liters per year with an Alpha 30).
The electrical system of these recyclers can be offered for use in ATEX Zone 2 (ATEX EX II 3G) or for installation in Zone 1 (ATEX EX II 2G). They are therefore usable in potentially explosive atmospheres.
ALPHA recyclers are recognized and can be used safely as they are designed and manufactured in compliance with applicable CE and ATEX standards. Each recycler is factory-tested before being shipped to our customers.

CONFIGURATIONS

COMPONENTS IA 200

Electrical installation per
ATEX directive 94/9/EC

OK
Heating element 1

Metal frame with tank

OK
Tiltable support OK

Electric motor with
integrated fan

OK
Heating element immersed in
diathermic oil
OK
Electromechanical wiring with control
temperature and cycle time
OK
Safety device limiting the temperature
of diathermic oil
OK
Safety device limiting the temperature
of the contaminated product
OK
Safety device limiting the temperature
of the motor-fan
OK
Copper condenser for cooling
vapors
OK
Stainless steel condenser: for cooling
of chlorinated solvent vapors (in place and
in place of the copper condenser)
Option
Bag retention system in the tank OK
Heat-resistant bags OK
Diathermic oil OK

OPTIONS

? Heat-resistant bags (180°C) to facilitate the extraction of distillation residues by preventing them from sticking to the bottom of the tank. Available in packs of 50 and 100 pieces
? GVS: All recyclers can be equipped with a vacuum generator to reduce the distillation temperature. It is used in cases where:
a. The solvents to be distilled have their distillation temperature close to their decomposition temperature, as is the case for many chlorinated solvents
b. Solvents have distillation temperatures between 160 to 210°
? VG: Automatic vacuum system acting during the different phases of the recycling process
? Post-Condenser: Water cooling system required for the condensation of products with low boiling points at ambient temperatures of 35-40°.
? Waste extractor: required for the extraction of solid residues from the bottom of the tank. In cases where residues adhere, it can be used together with the heat-resistant bags.

TECHNICAL CHARACTERISTICS

COMPONENTS IA 200
Tank capacity - volume
max - L
200
Productivity liters / hour 50
Average cycle duration
Solvent Distillation - Hours
4.5
Average cycle duration
Water Distillation - hours
10-12
Power - kW 12
Ampere - A 20
Diathermic oil qty - L 45.5
Maximum temperature
of use - °C
180
Voltage - V 400
Protection IP 56-65
Cooling Air (*)
Condenser type Copper (**)
Dimensions - cm 158 x 106 x 210
Weight - Kg 325

(*): Water cooling available as an option

(**): Stainless steel condenser available as an option

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